Exercise a stand to assist your dirt bike while replacing the clutch.
Jotter clutches on motorcycles all handle on essentially the corresponding standard. Clutch heart is typically graceful high, on the contrary is ofttimes shortened on dirt bikes whereas of diverse factors. Dirt bikes much wish extended frequent and rougher shifting than a street motorcycle. Too, clutches are generally knowingly "slipped" during turning or solid braking manoeuvres. Engine braking or downshifting is amassed frequent. Forasmuch as, clutch plates repeatedly convert "burned" and effect not appropriate further and clutch baskets suffer damage.
Instructions
Remuneration careful control to the order that you remove the fiber and metal clutch plates, so that you can replace them with new ones in the exact same order. Inspect all the clutch components. Stand the metal plates on edge, or lay them on a piece of plate glass. If they are bent, replace them.
2. Remove the clutch subsume. The clutch cover is normally held on with either six or eight bolts, and is easily identified by where the clutch cable attaches to a lever or enters the comprehend.
3. Remove the bolts or nuts that control the clutch springs in domicile. Loosen these in stages, as they further clinch tension on the clutch springs. Remove the outer clutch include and the clutch plates. On some motorcycles, a follower or a circlip holds the outer Hamper on. On other motorcycles, the outer Hamper and the clutch plates Testament slide away as a unit.
4.1. Dwelling the motorcycle securely on a stand. Withdraw the transmission oil (two-stroke) or the engine transmission oil (four-stroke). Whether you include the hardly any dirt bike that has a dry clutch, draining the oil Testament not be bottom line. Measure the length of the clutch springs and compare that to the length found in your shop manual. Replace them as a set it any of them do not measure the proper length. Inspect the clutch basket and if there are deep grooves in either the inner or outer fingers, replace the basket.
5. Soak the new fiber clutch plates in a pan of oil for at least an hour before installation. If possible, soak them overnight. Following the order you removed them, or the order shown in your shop manual, replace the clutch plates in the basket or on the inner clutch hub.
6. Install the clutch springs and use the torque wrench to tighten the bolts or nuts to the proper specification. Remove the old gasket on the clutch cover and install it using a new gasket. Ensure that all washers for the kick-starter and the clutch release mechanism are installed before the cover is secured. Use the torque wrench to tighten the bolts to the proper specifications.
7. Refill the engine or transmission with oil. Activate the clutch lever a few times and feel for abnormal operation. Sometimes, the clutch cable must be adjusted after new clutch plates are installed. Take the motorcycle for a test ride.
