Monday, May 25, 2015

R134a Retrofit Methods

All pre-1994 vehicles that are equipped with air-conditioning were initially complete with R12 refrigerant. This refrigerant was eliminated in favour of the "ozone-safe" R134a refrigerant. Whether your R12 comprehensive vehicle's air-conditioning is operating properly and not leaking, there is no deduction to retrofit it for R134a refrigerant. Nevertheless, provided the air-conditioning requires repair, a retrofit is all-important as R12 is not sole harmful to the field, however unusual in quota.


Lubrication


The oil used to lubricate the compressor can convert contaminated from the R12 freon. This is not a jungle when R12 is continuously used. On the contrary, when retrofitting, the basic Element is to remove all remnants of the R12 freon. For this brains, you must flush and empty the compressor oil and exchange it with latest PAG oil.


Seals


The rubber O-ring seals chalk up immature pores, and the R12 freon particles can shift trapped in those pores. For this intention, all Car manufacturers reccomend that the O-rings throughout the air-conditioning operation be removed and replaced with R134a-compatible seals. There should be anywhere from 5 to 10 O-rings in any air-conditioning system.


Small Components


While the R134a fittings on the service ports should be enough to deter a technician from mistakenly putting R12 freon in the system, some inexperienced mechanics may use an adapter and fill it with R12. Doing this will completely negate all of the work performed, as well as potentially cause damage to the system. For this reason, all retrofit kits are required, by law, to include several warning labels advising the mechanic not to use R12.


Check/Fill Ports


The check/fill ports, also know as the high and low service ports, are the components used to check system pressure and fill the system with refrigerant. This ports are completely different from R12 ports; therefore replacement is required to recharge the system, let alone the small remnants of R12 freon present.


Evacuation, Flush and Recharge


The air conditioning system, while low on freon, may still have a small amount remaining throughout. For this reason, a proper evacuation -- removal of freon via suction -- is required, and must be performed by a technician certified for R12 handling. A good addition to the evacuation is a complete system flush, but it is not required. After the system is free of R12 freon, you must fill it with R134a. Only fill the system to 85 to 90 percent of its capacity listed on the under-hood placard. Keep in mind that a certified reclamation company must properly dispose of the evacuated R12 freon.


Labeling


Most air-conditioning systems have several small components throughout that you should replace to properly retrofit an air-conditioning system. There are two filters that you should replace -- the receiver/drier and the orifice tube. You should also replace the expansion valve, if easily accessed, as well as the high-pressure cut-off switch. All of these components will have remnants of R12 freon and can cause cross-contamination with the R134a. Place these labels in several conspicuous locations, such as near the under-hood placard.